Automatic In-line V-CUT Machine Model: JK-860R

Short Description:

Automatic inline V – CUT machine used to de-panel the PCBA panel with design of one-way & cross V-score lines, inline through the upper conveyor, automatic feeding the PCBA panel; The built-in robot sucks PCBA panel and puts it onto the bottom fixture; After the CCD automatically verifies the mark point of PCBA, the program controls the rotatable upper round blade to move to realize automatic de-paneling; when the de-paneling is completed, the robot will pick up the small de-paneled PCBA and place them on the outlet flat belt and put the waste tabs into the bottom collection bin.

 


Product Detail

Product Tags

 PCB with V-CUT design

V-CUT process comparison:

  •  Manual V-cutting Process

-   Manual process, blades are exposed, there is a critical safety risk.

-   The PCBA has no support at the bottom and is easy to deform

-   Poor de-panel accuracy

-   The cutting strain stress is un-controllable

-   Low production efficiency and unstable capacity.

 

 

  • Automatic In-line V-Cutting Process

-     Automatic process, save labor, eliminate safety risks

-    PC control & programable.

-     The PCBA panel is supported by fixture to prevent deformation.

-     CCD alignment, higher cutting accuracy

-     Multi-stages of cutting depth controlling to minimize the strain stress

-     25% of UPH increasing.

 Main Features

  • The cutting head can be rotated 270° to accommodate 0°, 90° v-cut groove design PCBA depaneling
  • Built-in High- precision measurer for the blade wear compensation, ensure precision de-paneling.
  • Multi-stages of cutting depth controlling to minimize the strain stress.
  • Configured an industrial vacuum cleaner, effectively remove the dusts & particles.
  • Configured CCD to realize automatic production, saves the manpower directly.
  • It is with high efficiency, high precision, cost effective solution for inline de-paneling process for all kinds of PCB Panel with V-score line designs.

 

 

If you are interested in our products, please email to Sales@jinke-tech.com

Technical specifications

Name Automatic In-Line V-CUT Machine
Model JK-860R
Dimension STD 300x300mmxT0.5-3.0mm,Customizable
Cutting Accuracy +/-0.1mm
Cutting Speed 0-400mm/s
Max. Strain Stress ≤1000 με
V-score Line Angle Horizontal 0° & Vertical 90°
Cutting depth STD:Multi-stages control and Programmable
CCD Alignment STD
Lifespan alarm of topside blade STD
Automatic compensation for topside blade wearing Option
Blade Brand STD Made in China, Option CAB
Bottom Die Fabrication Service Customized & Option
Waste Tabs Collection STD,Waste Tabs size≥ 5 x 5mm
Bottom Vacuum Cleaning Option
Process Direction STD:L to R, Option:R to L
Conveyor Height 950+/-50mm
Rail Width Control PC Control
PCBA Output STD: Belt, Option: Shuttle Carrier
SMEMA Port STD, One on each side
Controlling system Industrial PC+ PLC
Languages Chinese/English
Operation system WIN10
Pass-word levels 3 Levels, OP/ENG /Manager.
Color White +JKTECH Blue
Power Supply 1 Phase 220v 50/60 HZ
Connected Power Main:~ 1kw, Cleaner: ~2.5Kw
Air Supply 4~6kg/cm²
Foot-print Approx. L1700mm×W1200mm×H1250mm
Net Weight Approx. 750Kg

 


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